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Spot Welding Machine for Rect Tubing Cuts for Rounded Outside Corner - Fusion 360 and 3D printed template

Spot Welding Machine for Rect Tubing Cuts for Rounded Outside Corner - Fusion 360 and 3D printed template

Welding Automation for Rect Tubing Cuts for Rounded Outside Corner - Fusion 360 and 3D printed template

laser Welding Machine for Rect Tubing Cuts for Rounded Outside Corner - Fusion 360 and 3D printed template

Welding Automation for Rect Tubing Cuts for Rounded Outside Corner - Fusion 360 and 3D printed template

Welding Automation for Rect Tubing Cuts for Rounded Outside Corner - Fusion 360 and 3D printed template

Platform Spot Welding Machine for Rect Tubing Cuts for Rounded Outside Corner - Fusion 360 and 3D printed template

Platform Spot Welding Machine for Rect Tubing Cuts for Rounded Outside Corner - Fusion 360 and 3D printed template

Rect Tubing Cuts for Rounded Outside Corner - Fusion 360 and 3D printed template


Fri, 16 Sep 2022 07:52:24 GMT
I wanted something like this, but really didn't like all the layout it takes:   There are other similar videos but this one at least shows the math to compute the lengths of all the cuts.  I put those equations into Fusion 360 and set parameters so it can be adjusted for any rectangular tubing with any wall thickness.  The model generates a template you can use to scribe the cut lines needed for this bend.  I did three bars like this for my welding cart to hold clamps, cords, etc below the top surface.If you have a 3D printer and want to try it out, I posted the model on this site: https://www.printables.com/model/221...tangular-tubin





Last edited by schmitzna; 2 Weeks Ago at 09:17 AM.
Reply:Looks greatI do that work with a Victor torch or Dewalt sawzall.  Yesterday I did a 45° corner cut on 2" square tubing with sawzall in about 3 minutes.  Dave

Originally Posted by schmitzna

I wanted something like this, but really didn't like all the layout it takes:   There are other similar videos but this one at least shows the math to compute the lengths of all the cuts.  I put those equations into Fusion 360 and set parameters so it can be adjusted for any rectangular tubing with any wall thickness.  The model generates a template you can use to scribe the cut lines needed for this bend.  I did three bars like this for my welding cart to hold clamps, cords, etc below the top surface.If you have a 3D printer and want to try it out, I posted the model on this site: https://www.printables.com/model/221...tangular-tubin





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