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I'm using .025 wire (i mainly use this machine for sheet metal) with C25 gas. This was a fillet on 1/8th inch steel. What do you guys think. What could I do to improve? I was on the highest heat setting my welder would go to.
Reply:bead is convex, toes dont look like they melted in well..seems like each dime started cold and got better.. break it apart to see ...
Reply:i used to get concave beads when i was just using flux core wire, how can i get the same thing with gas? Do i need larger diameter wire?
Reply:I can't see the pic at the moment (dang computer), but I do remember that the 3200HD is NOT rated to do 1/8 inch steel with solid 0.025 wire and C25. The more powerful SP175 (240V machine) is not rated to do 1/8 inch steel using 0.025 wire and C25!The door chart and the manual both indicate a max of 14 gauge steel using C25 with either 0.025 or 0.030 wire for the 3200HD machine. The machine just doesn't have the 'snot' to GMAW some 1/8 inch steel, especially using 0.025 wire.The door chart and the manual both indicate that using FCAW NR-211-MP 0.035 wire on 1/8 inch steel is within the machine's capabilities.From what I remember the last time I used my 3200HD, that's about right regarding the capabilities. GMAW stopped being acceptable at 'gauge' thickness' steel pieces and FCAW could handle 1/8 inch steel OK.Troubleshooting:ropy, convex bead : Increase voltage, decrease WFS, decrease stickout, decrease travel speed, decrease drag angle (in that order of importance)Which is all in the manual dude! RTFM The best laid schemes ... Gang oft agley ... |
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