TIG Cold Wire Feeder MILLER DYNASTY 200 DX aluminium welding DIY

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a small project....http://www.youtube.com/watch?feature...&v=ZhJZ-pJirkw....pinciui is dead.....i'm ALMORhttp://meccanicaedintorni.morpel.it/phpbb/index.php
Reply:Where is the fun in that?Now can you get rid of the fish eye in the crater?Don’t pay any attention to meI’m just a hobbyist!CarlDynasty 300V350-Pro w/pulseSG Spool gun1937 IdealArc-300PowerArc 200ST3 SA-200sVantage 400
Reply:....the fish eye .....i can get rid of the fish eye in the crater ....with putty ....pinciui is dead.....i'm ALMORhttp://meccanicaedintorni.morpel.it/phpbb/index.php
Reply:Holy crap. Cool. So how do you control the wire feed?Last edited by BlueArc; 03-01-2012 at 09:55 PM.IW Local 580 NY, NY
Reply:manual mode: with torch on/off control partial-automatic mode: time on feeder and time off feeder fully automatic mode: time on feeder and time off feeder with synergic control on foot pedal according to the amperage ....pinciui is dead.....i'm ALMORhttp://meccanicaedintorni.morpel.it/phpbb/index.php
Reply:What, you no like HF shock in your feeder hand?
Reply:i love HF elctroshock in my brain........pinciui is dead.....i'm ALMORhttp://meccanicaedintorni.morpel.it/phpbb/index.php
Reply:COOL VERSION !!!!! ....pinciui is dead.....i'm ALMORhttp://meccanicaedintorni.morpel.it/phpbb/index.php
Reply:Originally Posted by pinciui a small project....http://www.youtube.com/watch?feature...&v=ZhJZ-pJirkw
Reply:Originally Posted by pinciuimanual mode: with torch on/off control partial-automatic mode: time on feeder and time off feeder fully automatic mode: time on feeder and time off feeder with synergic control on foot pedal according to the amperage
Reply:oh yes pinciui is an older name....  thanks bluearc.....pinciui is dead.....i'm ALMORhttp://meccanicaedintorni.morpel.it/phpbb/index.php
Reply:You just took all the skill out of tig welding  Awesome!!! Hurry and patent it before someone else does.Torchmate 2x2 CNC with Flashcut CNC controlsHypertherm Powermax45 Esab ET220i Razorweld 195 MigRazorweld 200ac/dc TigTormach 770, Tormach xstechRazorweld, Vipercut/Vipermig, SSC Foot Pedal Dealer
Reply:....the FBI follows me ....pinciui is dead.....i'm ALMORhttp://meccanicaedintorni.morpel.it/phpbb/index.php
Reply:OTC Daihen used to make a cold wire feed TIG gun.I've used a couple of these torches for the last 30 years and find they help to produce faster welds than can be done by hand dip rod. here its rigged for mild steel wire but ss, copper and aluminum all work as well.I made few mod's of the control pots' locations to make one hand control easier for me. The wire speed is above the remote heat control the trigger initiates arc and stops or in the case of the Dynasty can initiate the stop start sequences if you're using them?Welds OK on aluminum, here: edge to edge, outside corner, 1/8" 5086 w 5356 filler,  using 0.035" filler wire and travel was about 5/8"-3/4" per second with 3/32 pure, 200 (approx) A, 126 pps (62% H; 47% background) HF 250, Bal 72, pure argon #8 cup, gas lens; pattern or puddle is by movement during travel. some homemade pipe fittings on the positioner in an 'automatic' mode- 316 screw pipe adapters. Mainly good for crawling around a boat to be able to weld in all four positions with full reliability. Being short coupled the wire feed is constant and also longer welds can be done without pausing.Back to aluminum; its hardest for me to feed very thin wire as filler without a TIG pencil or hand tube so to carry a narrow bead on thinner aluminum I couldn't do these welds without the gun to feed small wire.  You can keep the arc about 1/3 the diameter of the tungsten and move fast enough to allow the pulse and high (relative) amperage to create a narrow bead- but only if I can "keep both hands on the handle".Here the inside fillet is about 5/32" wide and is done at about 3/4" per second in order to move quickly enough to avoid overheating the HAZ and getting a contraction distortion of the surrounding plate/sheet.I think wire feed TIG is the "best" way to weld, at least its the most fun for me.  cheersKevin Morin
Reply:I also think is the best way....pinciui is dead.....i'm ALMORhttp://meccanicaedintorni.morpel.it/phpbb/index.php
Reply:Someone should sell this idea to miller. How come it hasn't taken off yet?Torchmate 2x2 CNC with Flashcut CNC controlsHypertherm Powermax45 Esab ET220i Razorweld 195 MigRazorweld 200ac/dc TigTormach 770, Tormach xstechRazorweld, Vipercut/Vipermig, SSC Foot Pedal Dealer
Reply:.....cool version ....pinciui is dead.....i'm ALMORhttp://meccanicaedintorni.morpel.it/phpbb/index.php
Reply:funny , this was in my adware this morning.....i luv tool adware , i laugh when u guys are trying to get rid of it with antivirus.http://www.arc-zone.com/index.php?ma...vtfjo08tq1r0b7 Attached Images        thermal arc 252i  -  millermatic 350P -   miller XMT, cp300ts, 30a 22a feeders, buttload of other millers, handfull of lincolns, couple of esabs  -   Hypertherm 1250 G3
Reply:i laugh when u guys are trying to get rid of it with antivirus.
Reply:[ame]http://www.youtube.com/watch?v=tZyntkRFXto[/ame]not sure how much they cost but there are companies already making this.
Reply:I'll have to keep a look out on ebay for one of those OTC 300 Tiguns. Meanwhile..... are there any third party cold wire feed tig accessories that are less than a grand??? The TIG ProII is $1200 and that just seems like way to much for a machine that essentially feeds wire manually. you can download the entire user manual here:http://profaxlenco.com/images/Manual/Manuals/07200.pdf
Reply:thanks for the reply, the CK wire feeders are still made and go for over $2,000 new. Finding one for a few hundred dollars would be a steal.I will look on craigslist maybe I will get lucky.
Reply:Originally Posted by GambleSomeone should sell this idea to miller. How come it hasn't taken off yet?
Reply:Welding/Fab Pics: www.UtahWeld.com
Reply:I've been thinking of this since I watched last night. I have a little flux core century 80 welder I never use. I am thinking of disconnecting the power supply part of it and just use the feeder for the TIG. I don't want a permanent fixture on my TIG torch so I was thinking just some slim hand held feeder gun with a trigger. So it would be much like holding the filler wire but instead of shuffling fingers to feed the wire I would just push a button.