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I have a 1991 vintage Millermatic 200. Serial number is KB01648. I think the gas valve is bad. A couple of weeks ago, there was no gas flow for the first couple pulls of the trigger, but then it started to work. When I tried to weld yesterday, there is no gas flow at all. The manual says the part number is 116-996. Unfortunately, I can't find a reference to this part anywhere on the net, even on Miller's site. Is there some other part I can use? I bought the machine new in 1991, and it's never had a problem until now. Mint condition, and I hate to give up on it.Thanks,John
Reply:Have one a little older MM200 1986 the gas valve # 003 538 (about $80.00) and is still a good number on miller4less. It is 115vac, 2way 1/4 ips same as # 116 996.You can also source one from eBay from the above spec's.
Reply:Follow up embarrassing information... As I was starting to troubleshooting the problem, I noticed I had the blue hose connected to the gas bottle. I immediately realized it's a case of felony stupid on my part. There is an HTP Powermig 200 sitting above the Millermatic 200, on a custom frame attached to the running gear of the Miller. I had the HTP connected to the bottle, not the Miller. The Miller has a black hose. It's amazing how once you connect up the gas bottle to the welder, it flows when you pull the trigger...
Reply:I see you got your issue fixed.Current part number is 218421.
Reply:

Originally Posted by jrwdlw

Follow up embarrassing information... As I was starting to troubleshooting the problem, I noticed I had the blue hose connected to the gas bottle. I immediately realized it's a case of felony stupid on my part. There is an HTP Powermig 200 sitting above the Millermatic 200, on a custom frame attached to the running gear of the Miller. I had the HTP connected to the bottle, not the Miller. The Miller has a black hose. It's amazing how once you connect up the gas bottle to the welder, it flows when you pull the trigger... |
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