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Resistance projection welding

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发表于 2021-8-31 23:58:15 | 显示全部楼层 |阅读模式
Hello everibody.I´m welding with Resistance projection welding in the automotive parts industry and it´s not easy to get good sound welding parameters.Could anybody recommend me a book or text???Thanks beforehand.
Reply:are we talking about resistance spot welding? or the rolling seam welding?
Reply:the parameters will always depend on your specific machine and installation. air pressure,electrical supply,etc will cause this. only way  is to adjust until destructive test shows good results.if you then get variation,i would suspect electrical supply was not stiff enough to handle load changes (not large enough sub-station transformer ).this can happen when you are running other resistance welders on the same bus bar .miller thunderbolt 250vlincoln square wave tig 175 prolincoln idealarc mig sp250everlast tig 210EXTeverlast power plasma 50chicago electric (hf) 130 tig/90 arcchicago electric 90 amp flux wire3 sets oxy/acet
Reply:Thanks!!!!!!!I´m talking about resistance spot welding with "protuberances", exactly three protuberances for each piece. First piece is 1,8 mm thick and second(wich has the there protuberances) is 3 mm thick.boatbuoy: I can do destructive test at every moment but the results are not very constant....... I suspect that I destroy the protuberances very fast, in the first Intensity pass. The protuberance of the middle ussually sucks.
Reply:with metal that thick,i would think the test should be torque instead of nugget size. what do you mean by first intensity pass ? are you pulsing ? should only need to pulse if galvanized,and then only a very short pulse to blow out the zinc.miller thunderbolt 250vlincoln square wave tig 175 prolincoln idealarc mig sp250everlast tig 210EXTeverlast power plasma 50chicago electric (hf) 130 tig/90 arcchicago electric 90 amp flux wire3 sets oxy/acet
Reply:also,you should have about 1800 lbs of force,and 45 -50 cycles at 15000 amps,hold for 40-50 cycles to cool. you might want to contact someone with a power system analyzer to see if your input voltage is varying too much.miller thunderbolt 250vlincoln square wave tig 175 prolincoln idealarc mig sp250everlast tig 210EXTeverlast power plasma 50chicago electric (hf) 130 tig/90 arcchicago electric 90 amp flux wire3 sets oxy/acet
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