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Figured I'd share a few pictures of my welds from class. I figure I'll post 'em as I take them. Today one of my weld was a 2g single vee non-backed butt joint in 1/2" plate with 6010. I ran it around 85 amps. 4 passes; root, weave, stringer, stringer. Turned out halfway decent in my opinion... I'll try to remember to post a few more as I go along... mostly for my sake. It's nice to track my progress visually without having to keep a crate welded coupons in the closet.
Reply:just to give you some insight, not to bad consistancy. But just because 6010 is a fast freeze rod, dosent mean you have to whip it. Try literally running it like a 7018, your ripples will look much smoother and makes for a much more asthetically pleasing 6010 bead. PLUS you keep the puddle fluid longer which gives you the opportunity to float our more slag.
Reply:Originally Posted by Pressure_Welderjust to give you some insight, not to bad consistancy. But just because 6010 is a fast freeze rod, dosent mean you have to whip it. Try literally running it like a 7018, your ripples will look much smoother and makes for a much more asthetically pleasing 6010 bead. PLUS you keep the puddle fluid longer which gives you the opportunity to float our more slag.
Reply:lol sorry weldermike... sometimes i get caught up in the moment ! cheers bud!
Reply:it looks like your whip is backwards? whip forward and then come back to the puddle, repeat. or maybe just slow down a little. looks like your slag just needs a bit more time to get to the surface..Tiger Sales: AHP Distributor www.tigersalesco.comAHP200x; AHP 160ST; MM350P, Spoolmatic 30A; Everlast PowerTig 185; Thermal Dynamics 60i plasma. For Sale: Cobra Mig 250 w/ Push-pull gun. Lincoln Wirematic 250
Reply:Myy whip is the right direction... the elongated ripples are because I ran all 4 passes back-to-back with no cooling time except to chip the slag. By the time I started my cover pass, the whole thing had a dull red glow to it. I was moving really fast to keep the whole thing from melting into a blob on the floor.I know that's not how it should technically be done , but I was near the end of the lab session and didn't have time to wait between passes.
Reply:anickode - 'Pressure Welder' is sage. Whipping with stick, and oscillation [Mig like Tig] with hard-wire are advanced techniques, used in special conditions, by well versed welders. Weld joints, and filler processes are one consideration - weld efficiency. Stick [6010], and wire perform best when run as stringers. This is the preferred practice in industry. Whipping and oscillation is what [we] welders do to deal with real-life conditions beyond the welding lab. You are in a welding lab [class] so your beads flunk. You have a good hand, fuel it with good theory from your text-books, and then you can 'whip'. Opus |
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