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No Weld Journal Repair..

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发表于 2021-8-31 22:04:52 | 显示全部楼层 |阅读模式
I love these type of repair..Worn aluminum journal.No welding involved...Very easy to do.Thanks to some D.O.M. tubing with a 1.250 EXACT thru hole all I need to do is turn the journal on the roller 1.255...Cut tubing then face off the side that goes towards the roller..Heat tubing with rosebud..Insert..Let cool...Machine to 1.6875 +.000 -.002Done in 30 mins start to out of the machine.What could be easier?I get all the fun jobs......zap!I am not completely insane..Some parts are missing Professional Driver on a closed course....Do not attempt.Just because I'm a  dumbass don't mean that you can be too.So DON'T try any of this **** l do at home.
Reply:Nice - but curious.What kind of load is on these rollers?The overall journal diameter is back to spec but can the now reduced effective diameter of the "stub" the DOM tubing was installed on take the load without fracturing at the base?But then I would imagine there would be a similar concern regarding the HAZ if it were welded up to turn back to spec too.  IDK and am just asking.MM200 w/Spoolmatic 1Syncrowave 180SDBobcat 225G Plus - LP/NGMUTT Suitcase WirefeederWC-1S/Spoolmatic 1HF-251D-1PakMaster 100XL '68 Red Face Code #6633 projectStar Jet 21-110Save Second Base!
Reply:These just transfer fiberglass matting that go in the middle of asphalt shingles...No weight involved.Unfortunately they just take them out when worn and give them to us still covered in glass fibers..Gets itchey fast....And FWIW I put the roller in the machine by myself... No hoist.They weigh next to nothing....zap!I am not completely insane..Some parts are missing Professional Driver on a closed course....Do not attempt.Just because I'm a  dumbass don't mean that you can be too.So DON'T try any of this **** l do at home.
Reply:That is a nice looking cutting tool, is it hand ground?  HSS?  With this aluminum do you use any cutting fluid?  Is the DOM tubing 6061?  Any concern about the heat input affecting the characteristics of the aluminum for this job?  Thanks in advance for the answers.
Reply:Originally Posted by CannerThat is a nice looking cutting tool, is it hand ground?  HSS?  With this aluminum do you use any cutting fluid?  Is the DOM tubing 6061?  Any concern about the heat input affecting the characteristics of the aluminum for this job?  Thanks in advance for the answers.
Reply:Thanks again for the answers, your work always looks professional and this is no exception.
Reply:Originally Posted by zapster#1...Yes by me..#2..Yes..Rex AAA...#3..Yes..Soluble oil and water...#4..Yes..6061...#4.. No...Just a new surface for a pillow block bearing.....zap!
Reply:Oops......Thanks to editing.......zap!I am not completely insane..Some parts are missing Professional Driver on a closed course....Do not attempt.Just because I'm a  dumbass don't mean that you can be too.So DON'T try any of this **** l do at home.
Reply:Originally Posted by CannerAny concern about the heat input affecting the characteristics of the aluminum for this job?
Reply:I put the rosebud over the top/side of the piece and making sure it heats evenly and just count to 20....Plenty hot enough.If you are not sure when hot enough is hot enough take a accetelene torch with no oxygen and blacken the piece.Turn up the oxygen and get a good blue flame and start heatingWhen the black goes away you are ready.I just use the propane torch from the start.Probably have done over 1O0 of these over the years......zap!I am not completely insane..Some parts are missing Professional Driver on a closed course....Do not attempt.Just because I'm a  dumbass don't mean that you can be too.So DON'T try any of this **** l do at home.
Reply:Cool job! Fiberglass sucks! Did you charge more for fiberglass cleaning/discomfort? 12v battery, jumper cables, and a 6013.I only have a facebook page. https://www.facebook.com/pages/VPT/244788508917829
Reply:Originally Posted by VPTCool job! Fiberglass sucks! Did you charge more for fiberglass cleaning/discomfort?
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