Reverse-Flow Smoker BBQ Build Thread

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Who buys a BBQ smoker in November? Im not really sure, but hopefully someone will, lol.So anyway guys, here is the beginnings of my next BBQ project, that I'm really excited about. This will be my third one, and let me tell you, I really enjoy building these. There are a lot of different ways to build them, you can really get creative. And although they take a lot of time to construct, the cost of materials is relatively low. I expect to be in this one around $250-$300 when all is said and done.Im building it out of a boiler tank. I'm not too sure how thick it is, but its a beast. I don't doubt that it weights a couple hundred pounds by itself. I bought it off of Craigslist and they seller and myself couldn't even pick it up to load it, we had to use a backhoe just to get it in my truck.So, here in two of the build, I made it a nice heavy duty stand. I tigged some of it (Probably the biggest reason Im looking forward to Hobart is because I need help with my TIG stills), used 3/32" 7018 on most of it, and migged a few things here and there.It was fun tho...Anyway, here are the first two videos. The first is about the tank itself and the second is the building of the stand it sits on.Hope everyones having a good weekend, if you want to subscribe to this thread or check back on it later on I'll have more updates here soon  [ame]http://www.youtube.com/watch?v=xeyQRfTPv9g[/ame][ame]http://www.youtube.com/watch?v=Le0GcmpqDus[/ame][Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:Yeah the last one cost you way too much in materials.
Reply:Lanse, you prolly know about this http://www.feldoncentral.com/bbqcalculator.htmlbut others following your build(s) might be interested. I may have even learned this link here? My hughes net service is to lame to watch your vid, but I'm going to build a rev flow mini out of 100# propane bottles this winter, and this site makes it easy to "do the math".
Reply:Lance, You actually have two job opening.Welder and Video coragrapher.cool build, keep it coming.
Reply:Hey guys! I got part three up and ready to go... Hope everyones enjoying the series [ame]http://www.youtube.com/watch?v=psyFaOZVkwQ[/ame][Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:Looks good Lanse.Keep up the good work!ECAVE Still learnin'Lincoln AC225Lincoln 135SPHF ChopsawVictor O/ANumerous other items
Reply:I present to you, part four!! You guys like the longer videos, or should I keep them shorter? [ame]http://www.youtube.com/watch?v=Gb8GWVPHSL4[/ame][Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:I usually don't like long you tube videos, but yours are able to hold my attention. I vote keep the long ones, since its more entertaining that 22 minutes of sitcom....I must have missed a slew of videos...... When did you get the Longevity? What happened o the Hyperherm?I like the hinges being put on before cutting the rest of the door...... Dang smart thinking....... I can tell that you have done a few of these......How much did that quarter in sheet cost? The place here probably would try to get $100 for it I imagine......I'm looking forward to seeing that gap getting welded up........looks like it is going take some patience........Nice work!Precision TIG 185 and MP 210Bobcat 225NTCutmaster 42O/A tanks.... 2 Argon tanks...... 2 C25 TanksFacebook...... F2 Metal WorksETSY....... https://www.etsy.com/shop/F2MetalWorksF2MetalWorks.com....... http://www.f2metalworks.com/
Reply:Lanse, those "fast forward" sections of the videos are great.  You can see the progress as needed and you show the detail work in regular speed.  Good luck on the finished product.
Reply:Originally Posted by FexalI usually don't like long you tube videos, but yours are able to hold my attention. I vote keep the long ones, since its more entertaining that 22 minutes of sitcom....I must have missed a slew of videos...... When did you get the Longevity? What happened o the Hyperherm?I like the hinges being put on before cutting the rest of the door...... Dang smart thinking....... I can tell that you have done a few of these......How much did that quarter in sheet cost? The place here probably would try to get $100 for it I imagine......I'm looking forward to seeing that gap getting welded up........looks like it is going take some patience........Nice work!
Reply:Part 5 is here! I got a new camera and Im off to start on part 6 tonight... Enjoy [Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:Looking good so far.  Can I suggest looking at www.thesmokering.com/forum/ There is a calculator on there for fire box opening size, stack size and RF plate height. It might save you some trial  and error going forward.  I built one from a 250 gal propane tank and it came out great using their numbers.  Dan
Reply:I frequent thesmokering as well.  Lot's of information.  I know the calculator does come in handy.Lanse, the smoker looks good.  Hope the firebox is large enough.  I built a smoker in the past and that was the one thing I wish I would have made bigger.Thanks for the vids!Last edited by Stainless; 11-19-2012 at 06:15 PM.
Reply:This is what I use when building smoker/BBQ'shttp://www.feldoncentral.com/bbqcalculator.htmlSome blue machinesSome red machineslots of heavy steel
Reply:Glad y'all are enjoying it so far...I've got the next installment up... Everythings going great, I'm planning to have this thing done by the end of the month... Enjoy [ame]http://www.youtube.com/watch?v=Pt-DKmI7wmA[/ame][Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:I don't have time to watch all the videos right now (at work), but I definitely will later. I've watched a few of your videos before and compared to most "welding" videos on youtube, they're infinitely better. I found the warpage video, for example, quite useful. Some of the best hobbyist welder videos available.Keep it up!
Reply:Good job Lanse!ECAVE Still learnin'Lincoln AC225Lincoln 135SPHF ChopsawVictor O/ANumerous other items
Reply:Lanse,I really appreciate how you show most all the parts of the build, even the rote stuff like the plasma cutting and grinding (but sped up). It's pretty easy to find instruction on welding, but it's harder to find detailed examples of the fabrication process.
Reply:Working with round objects, pipe, tubing and end cap brings in a whole new set of challenges, as you are finding out. Like a lot of things that have to do with welding,fabricating and designing there is no substitute for experience. A little seems to go a long way when it comes to notching or coping when it comes to round. Thanks for the videos. I am planning a combo/smoker grill build this year myself.
Reply:Why are you using 6011? Wouldn't MIG be a lot faster and easier? Or do you just like stick welding that much?Strictly just curious.Millermatic 211PowerPlasma 50s
Reply:Originally Posted by ian1386I don't have time to watch all the videos right now (at work), but I definitely will later. I've watched a few of your videos before and compared to most "welding" videos on youtube, they're infinitely better. I found the warpage video, for example, quite useful. Some of the best hobbyist welder videos available.Keep it up!
Reply:6011 is a good all around rod that will burn into about anything. I start kids out on 6011 because most of them will or have been using it on the farm anyways, you can run it in any position. Its hard to chip, but forgiving if your still learning ( I know I am). For cutting in for pipe connections, I have found it is always good to keep a small stub of the pipe to use for mock up ( a 3 inch piece works great). Set the piece on where you want to tie in, trace around it with some soapston- then cut on the outside of your line.Last edited by moparman68; 12-20-2012 at 10:58 AM.Some blue machinesSome red machineslots of heavy steel
Reply:Goooodafternoon, everyone!! Heres the next part of the build series, I spent some time on this project, and accomplished a lot in the video. I finally feel like it's ALMOST done. Hope y'all enjoy the video...And have a happy new year [Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:Looks good Lanse.  Are you going to put a drain in that plate?ECAVE Still learnin'Lincoln AC225Lincoln 135SPHF ChopsawVictor O/ANumerous other items
Reply:They are never really done.  {Beware the BBQ bug shall Slaw the Cole from thy features...and Lays waste to the Chips of thine free-time.}City of L.A. Structural; Manual & Semi-Automatic;"Surely there is a mine for silver, and a place where gold is refined. Iron is taken from the earth, and copper is smelted from ore."Job 28:1,2Lincoln, Miller, Victor & ISV BibleDannyWellllll, I got her all wrapped up, y'all!! AND it even sold, before I had time to finish it! Haha, just figured I'd post a quick update and the remaining parts of the series. Thanks for watching everyone! I hope you all enjoy these [Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:[ame]http://www.youtube.com/watch?v=qpxyl6yoX4c[/ame][Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:Annnnnnnd the grand finale [ame]http://www.youtube.com/watch?v=gOePnGyw6qk[/ame][Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:That's a lot of cash. Nice work.Torchmate 2x2 CNC with Flashcut CNC controlsHypertherm Powermax45 Esab ET220i Razorweld 195 MigRazorweld 200ac/dc TigTormach 770, Tormach xstechRazorweld, Vipercut/Vipermig, SSC Foot Pedal Dealer
Reply:I really enjoyed this build and learned a bunch.  Thanks!!
Reply:I agree!Compressor tank, jobs halfway done!Customer fab/repair, turn around as fast as possible.Own side projects, try to keep it less than a year but I do have one that has been taking 2 years, LOL!
Reply:Haha thanks guys [Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:How about making a 7-8 minute readers's digest condensed version of the build?  Lot of video to work through.
Reply:Haha I'll think about that for future videos Im off to turn a few of those hundreds into my first trailer BBQ...[Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:Nice build Lanse. Good job on the video work, as well.Miller XMT-3502 Lincoln Power Mig 140C (One w/ dedicated spoolgun)Jackson NexGen / Miller Digital EliteMiller S32P SuperWeldcraft 17fv & 9fv Tig TorchVictor & Purox O/ALincoln Ranger 9Fairly Cold Beer!!
Reply:Hey Lanse,nice job on the choreography, I like the way your videos flow.What's the new black/yellow trim helmet you're sporting now, sorry if I missed your highlight on it.Lincoln SA 200Esab Caddy 160Thermal Arc 201TSMiller Dialarc HFI don't like making plans for the day because then the word "premeditated" gets thrown around the courtroom....
Reply:I really enjoyed the build and the short videos, it makes it easier to watch when you dont have to watch a long one (having to remembe where you left off).Thanks for sharing,
Reply:The helmet is a WH70 BH3 Jackson-Balder... I've made a couple videos on it... Oh, and thanks!! I'm gonna try to keep the trailer build BBQ videos on the shorter side, as well [Account Abandoned 8/8/16 Please Do Not Attempt Contact Or Expect A Reply]. See you on YouTube! -ChuckE2009
Reply:I really enjoyed this series! Maybe cut the hole in the firebox before you weld it to the tank?
Reply:Originally Posted by LanseThe helmet is a WH70 BH3 Jackson-Balder... I've made a couple videos on it...