Ideas for wire spool with brake

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I do a lot of cable rail installs, I'm trying to come up with a way to make a reel/stand for the 1000ft spool of stainless cable that has some sort of brake on it so that when you stop pulling the cable, the spool stops, and doesn't unravel and make a mess.Any ideas? I'll send a pic of the spool when I get to the shop Sent from my moto g stylus using Tapatalk http://www.philswelding.com
Reply:How about something like what is used on most all the wire feed/mig welders?Ol' Stonebreaker  "Experience is the name everyone gives to their mistakes"Hobart G-213 portableMiller 175 migMiller thunderbolt ac/dc stick Victor O/A setupMakita chop saw
Reply:how about a long metal stick  or wood with spring attached pulling down on spool thats hinged.  spring could be attached to bolt for tension adjustment.  i know what i mean just cant put it down on paper!lincoln 125spmonkey wards 250 ac/dcmiller 211 w/spool gunahp  200 sx tiglotos ltp5000dof course duramax diesel
Reply:One of my customers needed a spool stop for a totally different material in his plant.We came up with a long, narrow (10" wide by 7ft long) length of canvas, with lead shot sewn into the "toe". The toe lays on the spool, the other end connected to an overhead crossmember of the machine.Yeswelder MIG-205DS(3) Angle Grinders at the ReadyJust a hobbyist trying to improve
Reply:Cheap harbor freight 3000lb winch comes to mind with a remote. Modify/make a bigger drum to accommodate the extra wire. I know it is not automatic when you stop pulling but the remote might be an alternative.www.tjsperformance.comDynasty 300 DXHTP 240HTP Microcut 380Hyperthem 85JD2 Hyd Bender and HF Hyd Ring Roller all in one =(Frankenbender)Bpt. Mill/DRO4' x 8' CNC Plasma TableInstagram: tjsperformanceYT: TJS Welding and Fabrication
Reply:Maybe look at one of these strap dispensers for a banding machine. I use one of these machines at work and they do a great job of not free spinning and only paying out as much as you need. The mechanics are pretty simple and with you skill, should be relatively easy to make. Sent from my SM-G996U using TapatalkMillermatic 252 MIGMiller Dynasty 200DX TIGMiller Spectrum 625 PlasmaAltas 12x36 Metal LatheBridgeport Milling Machinewww.psacustomcreations.com
Reply:Why reinvent the wheel.  Do just as you said.  Have a spool on an axle like in a mig machine and be able to tighten the free play of the spool with a tensioner bolt or nut set up ( wing nut / nut with long lever attached etc. ) the more tension on the center axle the harder to pull the spool and quicker it will stop when you release pulling tension.  my .02¢  Nut could be one with a nylock built in to prevent it from changing tension then just weld up another nut that fits around that one with a handle to allow for tension tightening/loosening.another option is to place a piece of metal rod pushing against the spool with a piece of leather or other soft type of material as to not mar or mark the cable in any way.  There are a million ways to skin a cat.  What is going to be the easiest and most cost effective that works as intended with out damaging any raw materials.Last edited by N2 Welding; 06-17-2021 at 03:03 PM.Lincoln, ESAB, Thermal Dynamics, Victor, Miller, Dewalt, Makita, Kalamzoo.  Hand tools, power tools, welding and cutting tools.
Reply:Lincoln, ESAB, Thermal Dynamics, Victor, Miller, Dewalt, Makita, Kalamzoo.  Hand tools, power tools, welding and cutting tools.
Reply:Originally Posted by N2 Welding
Reply:That is what i drew up real quick in ms paint before reading your post.  You beat me to it.Lincoln, ESAB, Thermal Dynamics, Victor, Miller, Dewalt, Makita, Kalamzoo.  Hand tools, power tools, welding and cutting tools.
Reply:Would a cheap  ratchet gear   not  work?   You can get them in all shapes and  sizes for just about  anything.
Reply:I just use the 250’ spools instead of the 1000’ spools. I usually keep at least 4 on hand. Then I simply stand the spools on edge in the box and do 4 runs of cable at a time.
Reply:What we used in overhead telco construction was a plate welded to a short coil spring with a set screw collar on the other end. Spool shaft went through it, plate riding on the side of the spool. If you needed more tension for braking loosen the set screw & with a pry bar put more tension on the spring re-tighten set screws.That is how the steel strand reel trailers were set up. Ususally carried 2 reels of 2500' on each axle.