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The welding requirements for copper wire terminals are as follows:
1. Ensure welding quality: Welding should ensure good bonding with the welding material without separation or detachment. The welding points should be uniform, smooth, and free from defects such as cracks, holes, and pores.
2. Control welding parameters: parameters such as welding current, welding time, and electrode pressure should be appropriately controlled to ensure welding is firm and not easy to damage the material. Adjust the appropriate parameters based on the material and thickness of the copper wire terminals.
3. Choose appropriate welding rods or solder pads: Based on the material and welding requirements of the copper wire terminals, choose appropriate welding rods or solder pads to ensure good fusion with the copper wire terminals.
4. Keep the electrodes clean and sharp: The cleanliness and shape of the electrodes have a significant impact on the welding effect. Before use, ensure that the electrode surface is clean and free of impurities, and regularly trim the electrode during use to maintain its sharpness.
5. Ensure stable placement of the workpiece: During the welding process, ensure that the copper wire terminals are placed stably to avoid welding defects caused by vibration or displacement. Appropriate support can be placed below the workpiece to increase stability.
6. Control environmental factors: The welding environment has a certain impact on the welding quality. Environmental temperature, humidity, and wind speed should be controlled to ensure that they do not have a negative impact on the welding process.
7. Operation safety: When using a spot welding machine, safety operating procedures should be followed, and necessary protective equipment should be worn, such as protective glasses, gloves, etc., to ensure the safety of operators.
8. Quality inspection: After welding is completed, a quality inspection should be carried out to ensure that the welding is firm, free of bubbles, cracks, and other defects. If necessary, performance tests such as tensile or bending tests can be conducted.
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