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I just received an order from lehighvalleyabrasives.com. I ordered a few grinding disks, wire wheels, and 2 each of all of their brand, flap disks. All of my welding gear is in storage at my side job. I've been so busy with my day job, I don't have time for side work. So, I just bought a 6" Dewalt for cutting, a 4.5" Dewalt for grinding, wire and flap, and a Dewalt straight die grinder. I needed these for doing shtuff around the house. Like I said, all my grinders are locked up.When I grab a flap disk, I don't think much about it. If I'm cutting dirty metal or bevelling, I grab a course one. If I'm sanding or smoothing, I grab a fine one.I would like to know other's opinions on grit for various uses? If you prefer conical v. flat, advantages v. disavantages? I don't particularly want to discuss brands, as that has a lot of previous discussion. And until they do me wrong, I will pretty much buy from Lehigh Valley."Where's Stick man????????" - 7A749"SHHHHHH!! I sent him over to snag that MIC-4 while tbone wasn't looking!

" - duaneb55"I have bought a few of Tbone's things unlike Stick-Man who helps himself" - TozziWelding"Stick-man"
Reply:I think 60 grit is the best trade-off for aggressiveness vs life. The coarser grits seem to have short life. I don't really buy any finer grit ones, I use a worn one to get a finer finish. The saucer shaped ones seem to perform better but are generally harder to find and more expensive.
Reply:I buy the same stuff. I have found the 40 git works well as a coarse cut disk that leaves an acceptable finish. I only buy the conical, the flat wears too much and too quick on the outer edge. FWIW, I spend the extra buck for the nut on each one, well worth it.
Reply:I use flap discs frequently and like the angled ones since it seems the angle is more natural. I try to buy the ones that allow you to trim the back side to use more of the disc. I also use both coarse and finer grits on my sculptures. The big thing for me is to remember not to use the flap disc on freshly welded or very hot metal since that seems to glaze or burn the disc.Millermatic 252 MIGMiller Dynasty 200DX TIGMiller Spectrum 625 PlasmaAltas 12x36 Metal LatheBridgeport Milling Machinewww.psacustomcreations.com
Reply:

Originally Posted by psacustomcreations

The big thing for me is to remember not to use the flap disc on freshly welded or very hot metal since that seems to glaze or burn the disc.
Reply:I use the Lehigh I think they are 40 grit but I get the xl { I think } they are the thick one and they are flat but I grind a lot of rusty pipe heavy rust and they grind it off faster then grinding wheels the thick ones last pretty well even on heavy grinding
Reply:Been tempted to try those lehigh valley ceramic flap discs, but each time I use my 3M Cubitron 967A #56475 reminds me I don't need to be switching brands


1st on WeldingWeb to have a scrolling sig!

HTP Invertig 400HTP Invertig 221HTP ProPulse 300HTP ProPulse 200 x2HTP ProPulse 220MTSHTP Inverarc 200TLP HTP Microcut 875SC
Reply:Price wise I think they are a good value i don’t do a lot of finish work so grinding pipe saddles and paint $ for $ I think they are a good deal
Reply:I have been buying Klingspor 60 grit by the box of ten since the late 80s. But I have a grinder with a hard whell on it, right next to the grinder with the flap.Hit it first with the hard wheel, take away the bulk of it, then use the flap wheel for the finishing and contouring.
Reply:Off topic a little.You can get a free pack from Benchmark Abrasives. Use the discount/promo code freemix at checkout. Just pay shipping.https://benchmarkabrasives.com/produ...d-grit-10-packI got a pack but have not even used them yet.Steve
Reply:

Originally Posted by Stick-man

I just received an order from lehighvalleyabrasives.com. I ordered a few grinding disks, wire wheels, and 2 each of all of their brand, flap disks. All of my welding gear is in storage at my side job. I've been so busy with my day job, I don't have time for side work. So, I just bought a 6" Dewalt for cutting, a 4.5" Dewalt for grinding, wire and flap, and a Dewalt straight die grinder. I needed these for doing shtuff around the house. Like I said, all my grinders are locked up.When I grab a flap disk, I don't think much about it. If I'm cutting dirty metal or bevelling, I grab a course one. If I'm sanding or smoothing, I grab a fine one.I would like to know other's opinions on grit for various uses? If you prefer conical v. flat, advantages v. disavantages? I don't particularly want to discuss brands, as that has a lot of previous discussion. And until they do me wrong, I will pretty much buy from Lehigh Valley.
Reply:I saw these on another website this morningLooks like they do a pretty good job for finish work. Norton Bear-Tex Depressed Center Vortex Rapid Finish Unified Nonwoven Abrasive Wheel, Type 27, 4-1/2" Diameter, 5/8"-11 Arbor, Grit 5AM (Pack of 1) https://www.amazon.com/dp/B006P3OYZS..._aZzcGbN3VK38QMiller 211Hypertherm PM 451961 Lincoln Idealarc 250HTP 221 True Wisdom only comes from Pain.
Reply:

Originally Posted by John T

I saw these on another website this morningLooks like they do a pretty good job for finish work. Norton Bear-Tex Depressed Center Vortex Rapid Finish Unified Nonwoven Abrasive Wheel, Type 27, 4-1/2" Diameter, 5/8"-11 Arbor, Grit 5AM (Pack of 1) https://www.amazon.com/dp/B006P3OYZS..._aZzcGbN3VK38Q
Reply:

Originally Posted by Lis2323


Pack of 1. Amazon with shipping to Canada. I don't think so.... LOL

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Reply:

Originally Posted by ronsii

you really think there is a guy named Harry Pitts there? ]
Reply:Sure, I had a 3rd shift supervisor at one gig whose name was Harry Beavers. I guess parents can be oblivious or cruel.Sent from my SM-G973U using Tapatalk
Reply:I went to school with a kid whose last name was BaterThe shop teacher used to call him Master BaterToday that would probably not be PCMiller 211Hypertherm PM 451961 Lincoln Idealarc 250HTP 221 True Wisdom only comes from Pain.
Reply:

Originally Posted by bplayer405

Sure, I had a 3rd shift supervisor at one gig whose name was Harry Beavers. I guess parents can be oblivious or cruel.Sent from my SM-G973U using Tapatalk
Reply:And down the rabbit hole we go....one of my first loan managers was a very nice woman named Miss Pryck. A little stiff, but not hard to work with at all...250 amp Miller DialArc AC/DC StickF-225 amp Forney AC Stick230 amp Sears AC StickLincoln 180C MIGVictor Medalist 350 O/ACut 50 PlasmaLes
Reply:How would you like a dentist that goes by the name of Dr. Hurt ?.

Miller 211Hypertherm PM 451961 Lincoln Idealarc 250HTP 221 True Wisdom only comes from Pain.
Reply:I could introduce you to Harry Dyck.... and his cousin Peter Dyck, which seemed very repetitive to me...250 amp Miller DialArc AC/DC StickF-225 amp Forney AC Stick230 amp Sears AC StickLincoln 180C MIGVictor Medalist 350 O/ACut 50 PlasmaLes
Reply:

Originally Posted by whtbaron

I could introduce you to Harry Dyck.... and his cousin Peter Dyck, which seemed very repetitive to me...
Reply:I saw my buddy Jack at the airport the other day.... So I yelled to him:Hi Jack!!! and a bunch of cops slammed me to the ground

Reply:

Originally Posted by ronsii

I saw my buddy Jack at the airport the other day.... So I yelled to him:Hi Jack!!! and a bunch of cops slammed me to the ground

Reply:I went over this whole thing with a flap wheel a thirty-six grit from these guys. https://www.empireabrasives.com/flap...and-polishing/I had a lot of weld-spatter inside that thing, the #29 style 36 grit 4 1/2" Zironcium flap discs not only tore it off, but one disc did all the grinding, and then I went over everything and the flap is still good. Worn but still cutting like new. The metal feels as soft as butter now.

Sincerely, William McCormickIf I wasn't so.....crazy, I wouldn't try to act normal, and you would be afraid.

Originally Posted by William McCormick

I went over this whole thing with a flap wheel a thirty-six grit from these guys. https://www.empireabrasives.com/flap...and-polishing/I had a lot of weld-spatter inside that thing, the #29 style 36 grit 4 1/2" Zironcium flap discs not only tore it off, but one disc did all the grinding, and then I went over everything and the flap is still good. Worn but still cutting like new. The metal feels as soft as butter now.Attachment 1723265Sincerely, William McCormick
Reply:

Originally Posted by Lis2323

I think THAT would be one of my first suggestions. I wish I had caught on earlier!!!Sent from my iPad using Tapatalk
Reply:

Originally Posted by tackit

I have been buying T-29 style flap discs from the same company for years. 60 grit high density is what I prefer to use on the projects I do. I use medium pressure for wasting metal, and light circular swirls to give a nice even finish look.
Reply:

Originally Posted by William McCormick

I hit my discs with beeswax when I put one on and every now and then while using it and they just keep cutting. Sincerely, William McCormick
Reply:

Originally Posted by John T

I would think beeswax would make a mess or leave a coating .... to give you a pain in the azz later... especially if you wanted to paint the item.what is used to quickly strip beeswax??
Reply:I am so very fortunate to have a friend who has SEEN my welds and helps me out in the flap and hard wheel abrasive department..

Until he buys either a strip bar or distillery, this will have to do. LOL

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Reply:

Originally Posted by William McCormick

His father was Jack Meoff. We used to send one of the guys we would take on our company skiing trip to the reception desk at the ski lodge and have him page "Mr. Meoff, Jack" to the main lounge. The whole place would roll and the girl would turn red at the desk. Most did not get it the first time but by the second time, everyone was listening to see if they heard it correctly. To hear her say Jack me off to the main lounge was too funny. Once in the sixth grade, there was an older woman a handwriting expert who asked us to write our name on a piece of paper, it was a rain day auditorium event. I signed Dick Hertz. She analyzed it and started saying "Who's Dick Hertz?" again and again, only interrupted by "what is so funny" finally a person from the school suggested it was a joke, haha, she turned red and reprimanded everyone. Sincerely, William McCormick
Reply:

Originally Posted by N2 Welding

OMG thats some funny $hit right there.
Reply:

Originally Posted by BD1

Tony, you probably seen this before. They have a few of them. Sent from my iPhone using Tapatalk
Reply:Where's the ignorant Red Neck videos

?????????????I'm sure there's a few out there. God Knows, they're about 85% of the population.
Reply:

Originally Posted by farmersammm

Where's the ignorant Red Neck videos

?????????????I'm sure there's a few out there. God Knows, they're about 85% of the population.
Reply:This is the beeswax I use, it comes in a pellet form. I melt it down in an aluminum chafing dish in the oven at 325 degrees. It has almost no smell at all. Just support the chafing dish it gets flimsy. When I see that most of the pellets have melted about 10 minutes I shut off the oven and let it stay in there, the rest melt in about 20 minutes. If you break it apart instead of cutting it, just be careful it can actually cut your skin, with sharp broken edges just like glass, despite the fact it is a rather soft wax, weirdest thing.

Sincerely, William McCormickIf I wasn't so.....crazy, I wouldn't try to act normal, and you would be afraid.
Reply:Just got done watching a vid from Ron Covell and he mentions using bars of soap to lubricate the aluminum when he's sanding it. Weirdest thing I ever heard of, but if there's anyone who knows about getting a nice finish on metal.... it'd be him!Started using one of those diamond-edge all-steel cutting disks and love how they perform. The only downside is that you need to have another grinder with a flap disk mounted so you can knock off the very large burr they leave behind. Razor edge and just aching to find some flesh to sink into!Anyone pulled the trigger on one of those fancy all-steel versions with the diamonds on the face as well as the edge? I can see them being decent for carving in bevels when you're welding, but not much else. If they last a good while, they might be worth it... but I have a hard time imagining they'd last long enough to justify the cost.

Reply:

Originally Posted by VaughnT

Just got done watching a vid from Ron Covell and he mentions using bars of soap to lubricate the aluminum when he's sanding it. Weirdest thing I ever heard of, but if there's anyone who knows about getting a nice finish on metal.... it'd be him!Started using one of those diamond-edge all-steel cutting disks and love how they perform. The only downside is that you need to have another grinder with a flap disk mounted so you can knock off the very large burr they leave behind. Razor edge and just aching to find some flesh to sink into!Anyone pulled the trigger on one of those fancy all-steel versions with the diamonds on the face as well as the edge? I can see them being decent for carving in bevels when you're welding, but not much else. If they last a good while, they might be worth it... but I have a hard time imagining they'd last long enough to justify the cost.

Reply:Blue 60 grit. I like flat if I'm blending outside corner / tees. Conical for the everything else. Where I see a lot of folks waste a good disc is using it as a grinding wheel. I keep a griding disc on one and flap on the other grinder and wire brush on another. Grind it down pretty close with the wheel, then grab the flap and finish it. Use the wire wheel to get the smoke and dingleberries off."You can't out puke a buzzard"
Reply:

Originally Posted by VaughnT

Just got done watching a vid from Ron Covell and he mentions using bars of soap to lubricate the aluminum when he's sanding it. Weirdest thing I ever heard of, but if there's anyone who knows about getting a nice finish on metal.... it'd be him!Started using one of those diamond-edge all-steel cutting disks and love how they perform. The only downside is that you need to have another grinder with a flap disk mounted so you can knock off the very large burr they leave behind. Razor edge and just aching to find some flesh to sink into!Anyone pulled the trigger on one of those fancy all-steel versions with the diamonds on the face as well as the edge? I can see them being decent for carving in bevels when you're welding, but not much else. If they last a good while, they might be worth it... but I have a hard time imagining they'd last long enough to justify the cost.

Reply:

Originally Posted by Pipeliner

Blue 60 grit. I like flat if I'm blending outside corner / tees. Conical for the everything else. Where I see a lot of folks waste a good disc is using it as a grinding wheel. I keep a griding disc on one and flap on the other grinder and wire brush on another. Grind it down pretty close with the wheel, then grab the flap and finish it. Use the wire wheel to get the smoke and dingleberries off.
Reply:I switched to a rubber back and sanding discs awhile ago. https://www.lehighvalleyabrasives.co...2604-r-rfbp45rhttps://www.lehighvalleyabrasives.co...es-fiber-discsEd Conleyhttp://www.screamingbroccoli.com/MM252MM211 (Sold)Passport Plus & Spool gunLincoln SP135 Plus- (Gone to a good home)Klutch 120v Plasma cutterSO 2020 benderBeer in the fridge
Reply:

Originally Posted by William McCormick

I use 24 grit 4 1/2" zirconium sanding discs to grind down welds it is much faster than grinding wheels if you use beeswax and I do. Then I use the flaps sanders. The smoke from grinding with carborundum is a problem where I am. Sincerely, William McCormick
Reply:

Originally Posted by William McCormick

I went over this whole thing with a flap wheel a thirty-six grit from these guys. https://www.empireabrasives.com/flap...and-polishing/I had a lot of weld-spatter inside that thing, the #29 style 36 grit 4 1/2" Zironcium flap discs not only tore it off, but one disc did all the grinding, and then I went over everything and the flap is still good. Worn but still cutting like new. The metal feels as soft as butter now.Sincerely, William McCormick
Reply:

Originally Posted by Broccoli1

I switched to a rubber back and sanding discs awhile ago. https://www.lehighvalleyabrasives.co...2604-r-rfbp45rhttps://www.lehighvalleyabrasives.co...es-fiber-discs
Reply:

Originally Posted by whtbaron

Is this the one you are referring to in a 36 grit?https://www.empireabrasives.com/4-1-...flap-disc-t29/
Reply:

Originally Posted by William McCormick

No actually upon checking I am using these.https://www.empireabrasives.com/4.5-...rinder-wheels/I had asked for a ten pack of the most aggressive thing they had and he gave me these. I assumed they were 36 grit because I had seen them before, however, I made a note to check after I posted because I could not find a ten pack of #36 grit on the Empire Abrasive site, the discs I am using are the 40 grit. I apologize for any misunderstanding. I do a lot of different things and I am on the phone with so many suppliers during a day that sometimes things slip past me, again sorry for the error. Sincerely, William McCormick
Reply:

Originally Posted by William McCormick

What a nice job the 40 grit flaps did on the surface of this thing.

Reply:

Originally Posted by Stick-man

Out of curiosity, how is that plate attached? and what is the thickness? |
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