Crowned Flanged Pulleys...

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"Ya gotta make 2 new ones just like the sample"...I was told..I don't think so.I am not making them like the sample.The sample has a welded end journal on it and I would just assume use one shaft instead of 2....It looks like grease but it 'aint...See?Well... I am not doing that!This is how we do it!Parts...Tube end.Note the "Inside/Outside" turning job..Both ends of both tubes get the same size inside and outside and the depth (.250) all are EXACTLY the same..Heat outer ring and install first then heat the tube under the ring and install the inner head..After cooling enough so nothing moves tack in 3 places and save #4 for your weld start point..Then flip over and repeat process..One more time.....zap!Last edited by zapster; 12-24-2013 at 01:34 PM.I am not completely insane..Some parts are missing Professional Driver on a closed course....Do not attempt.Just because I'm a  dumbass don't mean that you can be too.So DON'T try any of this **** l do at home.
Reply:OK..After setting up the positioner weld as needed...Purdy huh?After cooling and holding by the flange indicate the tube in as best you can on both ends then turn 2 new spots on the tube and then face/bore the end for the shaft..Then flip end for end and repeat using the new spots for indicating..Install journal shaft and weld..Note the handrest for the positioner..GET COMFY before welding..It makes a huge difference.Now we wait until Thursday for finishing..Now it's time for me to go out and fill the firewood box for this evening..Gonna get very cold around here and I don't feel like getting firewood at midnight.Later....zap!I am not completely insane..Some parts are missing Professional Driver on a closed course....Do not attempt.Just because I'm a  dumbass don't mean that you can be too.So DON'T try any of this **** l do at home.
Reply:Looks like you're starting to get the hang of it. MM200 w/Spoolmatic 1Syncrowave 180SDBobcat 225G Plus - LP/NGMUTT Suitcase WirefeederWC-1S/Spoolmatic 1HF-251D-1PakMaster 100XL '68 Red Face Code #6633 projectStar Jet 21-110Save Second Base!
Reply:Your an animal! Awsome, and Merry Christmas!I hate being bi-polar it's awsomeMy Heroes Have Always Been Cowboys
Reply:Very cool work Zap! BTW, does your company supply the material? Do you stock all different kinds of material? Or, do you just work with what the customer provides?"Where's Stick man????????" - 7A749"SHHHHHH!! I sent him over to snag that MIC-4 while tbone wasn't looking!" - duaneb55"I have bought a few of Tbone's things unlike Stick-Man who helps himself" - TozziWelding"Stick-man"
Reply:now that's how to build you some parts! nice fitting and welding zap.i.u.o.e. # 15queens, ny and sunny fla
Reply:Originally Posted by Stick-manVery cool work Zap! BTW, does your company supply the material? Do you stock all different kinds of material? Or, do you just work with what the customer provides?
Reply:I wish I could watch you work. I like the way you present all your threads, you explain things very well I don't work in industry so it helps ,e follow the path you are on.
Reply:Nice stuff!
Reply:Nice!  What kind of finish are you putting on that metal?Lincoln Power Mig 216Lincoln AC/DC-225/125Miller  625 X-Treme PlasmaMiller 211 Forney 95FI-A 301HF 91110Victor Journeyman O/PMilwaukee DaytonMakita  Baileigh NRA Life Member
Reply:Looks like you're starting to get the hang of it.
Reply:Nice work zap...is that arm rest ergonomic and osha approved hmmmm Merry Christmas to you and your family ZapBacked my CATMA over your CARMA oops clusmy me  What would SATAN do ?? Miller Trailblazer 302 AirPakMiller Digital Elite  Optrel Welding HatArcair K4000Suitcase 12RC / 12 VSHypertherm PM-45Rage 3 sawRusty old Truck
Reply:Originally Posted by SuperArcNice!  What kind of finish are you putting on that metal?
Reply:Originally Posted by ReebsI wish I could watch you work. I like the way you present all your threads, you explain things very well I don't work in industry so it helps ,e follow the path you are on.