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Spot Welding Machine for Porosity while using flux core wire

Spot Welding Machine for Porosity while using flux core wire

Welding Automation for Porosity while using flux core wire

laser Welding Machine for Porosity while using flux core wire

Welding Automation for Porosity while using flux core wire

Welding Automation for Porosity while using flux core wire

Platform Spot Welding Machine for Porosity while using flux core wire

Platform Spot Welding Machine for Porosity while using flux core wire

Porosity while using flux core wire


Tue, 31 Aug 2021 10:03:43 GMT
Hi there, why might I be getting porosity in my welds while using flux core wire?  The wire I am using is virtually new.  It's Lincoln brand.  TIA.
Reply:Reverse polarity???More info would help type of wire, type of machine, type of metal being welded, what kind of prep, settings on machine, etc...Last edited by ronsii; 09-15-2018 at 03:33 PM.
Reply:Are you talking about self shielded wire, or dual shield wire?Don’t pay any attention to meI’m just a hobbyist!CarlDynasty 300V350-Pro w/pulseSG Spool gun1937 IdealArc-300PowerArc 200ST3 SA-200sVantage 400
Reply:I am using a Lincoln Promig 180, self shielding wire, A36 mild steel, prepped to being  shiny steel, voltage setting is on "C" with a wire speed of 4.  The steel thickness is 1/8". The wire is Negative. Thanks.Last edited by Hollis; 09-15-2018 at 06:59 PM.
Reply:How much stick out are you running? With T-11 self shielded wire I run about 3/8”.Don’t pay any attention to meI’m just a hobbyist!CarlDynasty 300V350-Pro w/pulseSG Spool gun1937 IdealArc-300PowerArc 200ST3 SA-200sVantage 400
Reply:Originally Posted by CEPHow much stick out are you running? With T-11 self shielded wire I run about 3/8”.
Reply:What is the number on the wire you are using?Don’t pay any attention to meI’m just a hobbyist!CarlDynasty 300V350-Pro w/pulseSG Spool gun1937 IdealArc-300PowerArc 200ST3 SA-200sVantage 400
Reply:Originally Posted by cepwhat is the number on the wire you are using?
ReplyPorosity while using flux core wireost here. Are you pushing your weld  like hard wire/gas or (correctly) dragging with some angle to keep the flux out of the puddle ?
Reply:Originally Posted by BonzooLost here. Are you pushing your weld  like hard wire/gas or (correctly) dragging with some angle to keep the flux out of the puddle ?
Reply:You getting the porosity in the first pass, but not after that? If so your not hot enough.
Reply:Originally Posted by 12V71You getting the porosity in the first pass, but not after that? If so your not hot enough.
ReplyPorosity while using flux core wireincoln video on how to run NR211MP
Reply:I don't care for a steep gun angle, I run almost perpendicular a lot of times."The things that will destroy America are prosperity at any price, peace at any price, safety first instead of duty first, the love of soft living and the get rich quick theory of life." -Theodore Roosevelt
Reply:I believe the video above from Lincoln would be twice as helpful if it  showed a clear view of puddle behavior. When I manage to get things where I can watch puddle my bead improves measurably. Instructions always warn about slag inclusions when puddle outruns wire or excess heat cause's agitation but how can you tell when you can't even see the puddle. Watch some videos where the camera show's puddle clearly then do what ever it take's until you see your puddle ( cloth covering back of your head,lighting the surface well,corrective lens and/or cheater lens.
Reply:I agree. I would think a company the size of Lincoln could afford a filter plate for the camera so you could watch the puddle.Trailblazer 302Hobart Stickmate AC/DCLincoln SP 135 TSmith torchSpoolmatic 30A

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